Dump Bed Patch |
After the 70 inches over six Snow Events of 2010, the driveway took a beating. Luckily, we have a Dump Truck for hauling (which is truckingese for "bringing") more gravel. This brings many joys - driving on the scales, asking the lady for five ton of gravel (ton is truckingese for "tons"), having the Catepillar 980G pour 10,000 pounds of 57's into the bed of truck, and then going back over the scales to weigh out. But the most fun is the eight mile trip back home - nearing the 55mph speed limit on down hills and a whopping 35mph up the grades, delighting the cars following me. But what makes me giddy is the occassional clang of a 2"x4" column of gravel which falls down onto the muffler and then to the road, quickly generating some distance between me and my followers. I thought maybe just a bumper sticker might suffice, but considering the cost of fuel, power steering fluid and gravel, I needed to get the whole load home, not to mention, do my trucking civic duty. Afterall, I did get the brakes fixed. So I decided to patch the bed. |
Getting ready for the operation. For this procedure, I plan to use the Lincoln AC225 Stick Welder (quintessential Buzzbox). Since I'll use about 90 amps, I thought I'd disconnect the battery, explaining the open hood. Also, you'll see the G-Cart for making quick trips to metal stock storage locations scattered about the acres , a chainsaw in case some trees get in my way, and the Earthforce EF-3 in the background. |
A demonstration of the problem. See all the big , 2" holes along the centerline of the dump bed? Then there is one 3" hole and some smaller ones over on the right. All in all, there are 18 holes in the bed (not counting where the wear holes, which I plan to leave for drainage). Finally, there are four 4" holes on the corners in which the bazookas mount when holding tree logs on future visits to the mill (in the distant, distant future). You can see them in place in the original Dump Truck photos. |
On left is the Buzzbox, on right is the gas welder. It's used for cutting the chunks of 3" and 2" bar stock which will patch the holes. Note my cool flamed welding helment on the bed. |
A closer view of one of my later patches. Still, not great, but the beads on the side we are looking at are a bit better. Enough to keep the gravel from falling through. |
Bed is all patched up and back at work. The black paint marks the patches. You can also see the bazooka covers in the corners under the side rails. |